200L Sand Mill Machine PU Material Dispersion Disc Dye Grinding Equipment

200L High-Efficiency Disc-Type Sand Mill Bead Mill Machine PU Material Dispersion Disc Dye grinding equipment

Product Description

This machine is a fully explosion-proof equipment suitable for the grinding of non-metallic materials. It is an excellent dye grinding equipment.

Dye grinding equipment typically includes bead mills (also known as bead grinding mills) or three-roll mills. These devices are specifically designed to finely grind and disperse dye particles within the desired particle size range.

Bead Mills: Bead mills are widely used in dye grinding. They consist of a grinding chamber and grinding beads. Dye particles are placed into the grinding chamber along with the grinding beads. Through the motion of an agitator or a rotating shaft, the grinding beads collide and create friction with the dye particles, gradually grinding and dispersing them. Bead mills are capable of achieving a fine and uniform dye grinding effect.

These dye grinding equipment can be adjusted and optimized based on the characteristics and requirements of the dye. They are capable of achieving fine grinding and homogenization of dye particles, ensuring uniform and stable color of dye pigments, and improving color intensity and performance of the dyes.

Using a bead mill for dye grinding offers several advantages:

1. Efficient Grinding: Bead mills provide efficient and uniform grinding of dye particles. The high-energy collisions and friction between the grinding beads and dye particles result in effective particle size reduction, ensuring a fine and homogeneous dispersion of the dye.

2. Narrow Particle Size Distribution: Bead mills allow for precise control over the particle size distribution of the ground dye. By selecting appropriate bead sizes and adjusting operating parameters, such as bead density and milling time, it is possible to achieve a narrow and desired particle size range, leading to consistent color development and quality in the final product.

3. Enhanced Color Intensity: The intense grinding action of bead mills promotes the release and dispersion of colorants within the dye particles. This enhances the color intensity and saturation, resulting in vibrant and vivid dye formulations.

4. Increased Efficiency: Bead mills have a high grinding efficiency due to the large surface area and close packing of the grinding beads. This leads to shorter processing times, reducing production cycles and increasing overall productivity.

5. Scalability: Bead mills are available in various sizes and configurations, allowing for scalability to meet different production requirements. From small-scale laboratory experiments to large-scale industrial manufacturing, bead mills can be adapted to accommodate different volumes of dye processing.

6. Versatility: Bead mills are not limited to dye grinding; they can also be used for the dispersion and grinding of various other materials, such as pigments, inks, coatings, and pharmaceutical compounds. This versatility makes bead mills valuable equipment in multiple industries.

Overall, using a bead mill for dye grinding provides efficient and controlled processing, resulting in finely ground dyes with enhanced color properties. It enables consistent quality, improved productivity, and flexibility in dye formulation and manufacturing processes.

Technical Data:

ZM-E Series	ZM20-E	ZM60-E	ZM100-E	ZM200-E	ZM300-E	ZM500-E	ZM1000-E
Grinding chamber volume (l)	20	60	100	200	300	500	1000
Batch size (l)	100-500	200-1000	500-2500	1000-10000	>2000
Drive (kW)	18.5-22	37-45	55-75	75-90	90-110	160-200	315
Grinding shaft rotary speed (r/min)	1200	800	650	500	460	350	340
Length (mm)	1670	1970	2750	2950	3450	3350	6650
Width (mm)	1050	1150	1200	1200	1300	1500	1450
Height (mm)	1565	2000	2200	2200	2250	2700	2850
Net weight (kg)	750	1500	3500	3700	4700	8000	12000
Ex proof Type	Ex proof / Non Ex proof
Seal Type	Single Mechanical Seal / Double Mechanical Seal
Inner Grinding Cylinder Material	SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU
Grinding Disc Material	SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU
Pump Type	Diaphragm pump / Gear Pump / Screw pump
Mill Speed Adjustment Way	With inverter / Without inverter
Note: Technical data are different if there are some customized constructions. We'd like to send you the suitable model sand mills for your production, please feel free to contact with us.